IDS CheddarMaster™ A new Cheese Machine – Cagliata:
In early 2024, IDS was approached to help turn an existing Cagliata batch cheese process plant into a continuous process plant.Using the customers existing vats, IDS designed a plant layout that would allow them to transition up to a 4T/hr system as their milk supply increased. This included the design, manufacture and supply of a custom CheddarMaster™ to suit the softer Cagliata, and supply of three Relco blockformers to making 20kg blocks for further processing.Pictures below are of the mach...
May 3, 2025Cheese Machine Upgrade: Salting Systems
As a part of their continuous improvement projects a customer approached IDS to increase salt absorption into their curd. The solution proposed was to split the existing salting system into two parts, and then salt at two separate points during the cheese making process.In order to keep the system as streamline as possible and minimise the complexity overall, we chose to piggy back off the feed lines of existing salt system from the salt room to fill a second hopper. We then installed a duplicat...
August 7, 2024Cheese Machine Upgrade: Salting Systems
As part of our aftersales service, we inspect and offer upgrades of existing plant to bring them up to the latest technology and/or process.This American customer asked us to update the salt system on their existing machines as the original system was nearly 25 years old. We installed our stainless hygienic linear rails to help increase control of their salting system, and reduce the maintenance required of the system on the machine.The install was designed to reuse as many of their salting syst...
February 15, 2024Cheese Machine Upgrade: CDT
As part of an upgrade of an existing cheese plant, IDS was asked to develop a Curd Distribution Tank.The new CDT was to accommodate the addition of a new blockformer into the existing line, while allow for the reintroduction of sample blocks back into the product line without interrupting product flow. IDS designed, manufactured and supplied the cyclone above to receive curd, the CDT itself to feed the blockformers and the new platform meeting AS1657-2018 standards to access the reused block bre...
April 21, 2022IDS CheddarMaster™ A new Cheese Machine – Mullins Cheese, USA:
In 2020-21 Innovative Dairy Systems designed and supplied an 8.0 TPH CheddarMaster™ to Relco USA. The end client was Mullins Cheese in Mosinee, WI, USA. This CheddarMaster™ will be producing Parmesan Cheese therefore required the new heavy duty IDS Quad-Cut Curd Mill. The advantages of the new mill help lessen the impact of the cutting blades as they slice through to hard curd. The mill has 3 individual cutting areas rather than 1 long area.Photos of the new CheddarMaster™ being...
November 26, 2020IDS CheddarMaster™ A new Cheese Plant – Clover Dairy, South Africa:
In 2020 Innovative Dairy Systems designed and supplied a 4.0 TPH CheddarMaster™ to Relco USA. The end client was Clover Dairy in South Africa. Along with the CheddarMaster™, Relco supplied 4 x Curd Vats and 3 x Blockformers for this project. Photo below of the 4.0 TPH just prior to shipping to South Africa.The partnership between IDS and Relco USA gives our clients a one stop Dairy Equipment shop. Relco USA offers quality equipment and many years of experience within the Dairy indu...
July 11, 2020IDS CheddarMaster™ a new Cheese Plant – Carbery Cheese, Ireland:
In 2019 Innovative Dairy Systems designed and supplied an 8.5 TPH multi-purpose Cheese Machine to one of our Irish clients. The client is now the largest diversified cheese manufacturing site in Europe. This means they can offer a much wider range of cheeses including Mozzarella, Cheddar, and other varieties. Photo of the 8.5 TPH CheddarMaster™ during installation in Ireland....
October 16, 2019IDS CheddarMaster™ - A new Cheddar Plant – Victoria, Australia:
In 2018 Innovative Dairy Systems (IDS) Ltd was awarded a 3.2TPH Cheese Project for a new factory in Victoria, Australia. IDS not only supplied the CheddarMaster™ but also the Relco Vats and CDT....
December 20, 2018IDS CheddarMaster™ - New Mozzarella Plant - Sth Australia
In 2017 Innovative Dairy Systems (IDS) Ltd was approached by a well-respected Australian process engineering company to design, fabricate, install, and commission a 4.0 TPH rated Cheese machine for a possible mozzarella plant. Beston Pure Foods is a very go-ahead Cheese Producer and has transformed an 80-year-old Jervois factory into a state-of-the-art Mozzarella plant. The Beston Pure Foods factory up-grade started in February 2018. The 12-month project included a complete overhaul of the ...
June 6, 2017 Posts 1-9 of 9 | Page